Non-Drying Binder for Briquettes is a special bonding material tailored for the metallurgical industry and briquette production. Its core positioning is "metallurgical grade, briquette-specific, non-drying", aiming to solve the pain points of time-consuming, labor-intensive and cost-consuming drying links in traditional briquette production. Through efficient bonding technology, it enables briquette raw materials to be quickly formed without drying, balancing forming quality and production efficiency, and helping the briquette production industry reduce costs, increase efficiency and simplify processes.
Core Product Features
Metallurgical Grade Special Adaptation
Specifically adapted to the needs of briquette production in the metallurgical industry, the material meets metallurgical grade standards, does not affect the subsequent combustion and smelting performance of briquettes, does not introduce harmful impurities, and is compatible with various briquette raw materials such as anthracite, semi-coke, coal slime and metallurgical coke breeze. It has strong compatibility and can meet the core requirements of metallurgical production for briquette strength and calorific value.
Core Advantage of Non-Drying
It breaks the conventional process of drying and curing required in traditional briquette production. Relying on a special formula design, no additional drying steps are needed after bonding and forming, and it can be naturally cured at room temperature, which greatly shortens the production cycle and avoids energy consumption and equipment investment brought by the drying link.
Excellent Bonding Performance
It has strong bonding force and good dispersibility, can evenly adhere to the surface of coal particles, effectively enhance the cohesion between coal particles. The formed briquettes are not easy to break or fall off, the wet balls are intact when dropped from 2 meters, and the cold strength can reach more than 50kg/ball, meeting the strength requirements of briquettes during storage, transportation and use.
High Forming Efficiency
It is compatible with various types of briquette cold pressing equipment. After uniform stirring, it can be directly pressed into shape, with convenient operation and a forming rate of more than 98%. No complex process adjustment is needed, which can effectively improve the operation efficiency of the briquette production line and reduce production loss.
Core Functions
Bonding Briquette Raw Materials
Efficiently bond various briquette substrates such as coal powder, coal breeze and coke breeze, realize the close combination of raw materials, and solve the problem that bulk raw materials are difficult to form.
Non-Drying Forming
No drying equipment or drying process is needed. After forming, it can be cured at room temperature, simplifying the production process and reducing energy consumption during production.
Improve Forming Quality
Enhance the cold strength and thermal stability of briquettes, reduce the breakage rate of briquettes during forming, storage and transportation, and ensure the subsequent use effect of briquettes.
Metallurgical Industry: Production of metallurgical briquettes and pellets, suitable for briquette processing in calcium carbide, metallurgy, chemical industry and other industries. It can convert coal powder waste from coal mines, metallurgy and other industries into high-value formed furnace materials.
Briquette Processing Plants: Production of various industrial briquettes and civil briquettes, including gas-making briquettes, boiler briquettes, civil heating coal, etc., especially suitable for large-scale production scenarios with high requirements for production efficiency and cost control.
Solid Waste Resource Utilization: It can treat industrial solid wastes such as coal slime and fly ash, and bond them into usable briquettes, realizing solid waste emission reduction and resource recycling.
Core Product Value
The core value of this product lies in "cost reduction, efficiency improvement and convenience", comprehensively solving the pain points of traditional briquette production, which is specifically reflected in the following three points:
Reduce Production Costs
Save energy consumption (such as coal and electricity) in the drying link, reduce the purchase and maintenance costs of drying equipment, reduce labor input, and the small addition amount (recommended ratio 1-5%) further reduces raw material costs, saving multiple expenses per ton of briquettes.
Improve Production Efficiency
Simplify the production process, shorten the production cycle, no need to wait for drying, and the formed briquettes can be directly bagged and transported, which greatly improves the operation efficiency of the briquette production line and is suitable for large-scale mass production.
Simplify Production Operation
It is easy to use, can be directly mixed with raw material dry powder, and can be cold-pressed into shape after adding water and stirring. No complex process debugging is needed, the requirements for operators' skills are low, and the difficulty of production management is reduced.
Adaptable Production Process
This product is specially designed for the non-drying briquette production process and is compatible with the conventional briquette cold pressing forming process. The specific adaptable steps are as follows:
- Ingredient Mixing: Mix the non-drying binder for briquettes with coal powder, coal breeze and other raw materials evenly according to the recommended ratio (which can be adjusted according to the particle size and humidity of raw materials).
- Water Adding and Stirring: Spray an appropriate amount of clean water according to the humidity of raw materials, and stir until the materials are evenly moist (no agglomeration, no dry materials).
- Cold Press Forming: Send the evenly mixed materials into forming equipment such as a roller press, and directly press into shape.
- Room Temperature Curing: The formed briquettes do not need to be dried, and can reach the qualified strength after being placed at room temperature for 8-30 hours, and can be directly bagged, stored or put into use.
The whole production process is simple and easy to operate, no new special equipment is needed, and it can be directly adapted to the existing briquette production line to quickly realize process upgrading.
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