Products Description
Carbon Additive Binder is an eco‑friendly polymer composite product developed specifically for carbon‑containing material forming. It satisfies cold‑press granulation requirements for various raw materials, including graphite, petroleum coke, and metallurgical coke. Supplied as a uniform powder, it delivers excellent water solubility and strong bonding force. No harmful impurities are introduced during use. It significantly improves the forming rate while preserving the original grade of carburant. It helps downstream manufacturers simplify production workflows and reduce overall operating costs, and is widely used in multiple industrial fields such as metallurgy, casting, and carbon material processing.
Product Advantages
Low Dosage
It requires a low addition ratio and will not substantially increase total raw material consumption, effectively controlling comprehensive production costs.
01
Minimal Carbon Loss
Featuring extremely low ash content, it barely impacts the original fixed‑carbon content of carburant and guarantees stable finished‑product quality.
02
High Strength
Formed pellets possess tight internal bonding with outstanding impact resistance and wear resistance. They resist breakage and powder generation during subsequent transportation and handling.
03
Eco‑friendly
It contains no harmful elements such as sulfur, phosphorus or arsenic. No hazardous flue gas is released during production and application, complying with various environmental‑protection production requirements.
04
Corrosion Resistance
Under normal operating conditions, it will not corrode equipment components including roller skins and moulds, thus extending the service life of equipment parts.
05
Working Principle
Network Cross‑linking
Upon dissolving in water, it forms homogeneous colloid on the surface of carbon‑based particles and gradually penetrates into the micro‑gaps between material particles.
Curing and Bonding
After mixing and stirring, the colloid distributes evenly within the materials. Stable connecting structures form between particles after cold‑press forming.
Strength Improvement
During subsequent oven‑drying or air‑drying processes, the colloid cures into a three‑dimensional network structure, greatly raising the overall mechanical strength.
Stable High‑temperature Consumption
It fully participates in chemical reactions under high‑temperature working conditions with almost no residual impurities, and produces no negative effect on carburant performance.
Product Composition
Polymer Matrix
Eco‑friendly polymer materials act as the core bonding substrate to ensure stable and reliable fundamental bonding performance.
Active Additives
Special active additives are added to improve the wettability of colloid on carbon‑particle surfaces and enhance bonding adaptability.
Stabilizing Components
Neutral stabilizing ingredients are incorporated to prevent caking and performance degradation during long‑term storage.
Modulating Ingredients
Mild modulating agents adjust the product's pH value to neutral, avoiding extra adverse impacts on raw materials and production equipment.
Process Technology
Polymerization Synthesis
Mild, eco‑friendly polymerization synthesis technology is adopted. No harmful by‑products are generated throughout the whole process for higher product purity.
Composite Modification
Special modification processes optimize molecular‑chain structures and greatly improve bonding compatibility with carbon‑based raw materials.
Fine Sieving
Closed fine‑sieving procedures are adopted in the full‑production process to ensure uniform finished‑product particle size and avoid coarse impurity inclusion.
Quality Control
Multiple quality‑check procedures are set across the entire workflow. Each batch maintains stable performance with minimal deviation between batches.
Relevant Certificates
FAQ
Q:Will it affect the grade of carburant?
A:No. Carbon Additive Binder has extremely low ash content. It hardly reduces the original fixed‑carbon content of carburant and maintains stable finished‑product quality.
Q:Does it require extra equipment modification?
A:No. It can be directly used with existing mixing and ball‑pressing equipment without complicated additional production facilities.
Q:Can Carbon Additive Binder be stored for a long period?
A:Yes. When properly stored under dry and moisture‑proof conditions, its performance remains stable without long‑term degradation.
Q:Is drying required after forming?
A:Drying can be arranged according to actual production conditions. Air‑drying can also achieve the mechanical strength required for end‑use.
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